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Machining Center With High Precision1690

Machining Center With High Precision1690

High-precision machining centers are CNC machine tools capable of efficient and high-precision processing, featuring versatility. They primarily operate in a vertical layout, utilizing the spindle's rotational movement and the worktable's linear movements in X, Y, Z directions to cut workpieces. Key features include high speed, precision, multifunctionality, enabling drilling, milling, boring, tapping, etc., suitable for complex components. Additionally, they feature high automation and tool management systems, automating the process and enhancing efficiency and quality.

Dalian Second Machine CNC Equipment Group Co., Ltd: Your Professional Machining Center With High Precision 1690 Manufacturer!

 

 

We are a high-tech company specializing in the design, development, production, and sales of 5-axis CNC machining centers, 5-axis gantry machining centers, CNC inclined lathe production lines, and supporting production equipment. Currently, our company has approximately 300 employees, including a research and development team of about 20 and approximately 40 senior engineers. With the support of German technology, our products excel in high speed, efficiency, and precision. By using high-torque frameless direct drive motors, the A/C axis's structural design is more compact, integrating the motor rotor with the turntable rotation mechanism to significantly enhance transmission rigidity. We also equip with high-resolution circular grating encoders to ensure the turntable's transmission accuracy and stability. Considering industrial design elements and human-machine interaction, our products have an attractive appearance and reasonable operation layout, greatly improving the user experience.

 

Our Service
Fully understand customer needs, stand in the customer's position to truly recommend customers, customers demand products, as far as possible to reduce cost input for customers, so that customers maximize benefits.

 

Our Certificate
We have ISO9001, Advanced Work Unit Honor, and many patents.

 

Leading Technology
The company has a professional R&D team, dedicated to the technological innovation and upgrading of machine tools, to ensure that the products always maintain the leading position in the industry.

 

Reliable Quality
The company strictly abides by the product quality concept of "manufacturing excellent products and abiding by the quality assurance" to ensure that every machine tool that leaves the factory meets the high standard of quality requirements.

 

 
Related Product Introduction

 

Bench Type Machining Center

Bench Type Machining Center

A desktop machining center is a compact CNC machine, ideal for precision work in small spaces. It features an automatic tool changer (ATC) and can perform various operations like milling, drilling, and engraving. Widely used in industries such as aerospace, automotive, mold making, machinery manufacturing, steel, and arms, its technical specifications include table size, axis travel range, and spindle speed, ensuring high performance and efficiency in industrial-grade precision processing.

CNC Milling Machine 3 Axis VMC1260

CNC Milling Machine 3 Axis VMC1260

3-axis CNC machining evolved from rotary filing. With a 3-axis CNC machine, the workpiece is stationary while the cutting tool moves across the X-, Y-, and Z-axes. The X-axis (vertical axis) is left to right along the lathe table, the Y-axis (horizontal axis) is from front to back of the table, and the spindle that drops from the top marks the Z-axis (depth). A standard 3-axis CNC milling machine has a table that moves the part to provide one or two planes of movement and a tool that provides the other one or two planes of movement. 3-axis machines are ideal for simple tasks that don't require intricate detailing or depth. As such, it is one of the most preferred techniques for creating mechanical parts for automation.

product-730-730

Machining CenterGMB1814

The machining centers are one of the most modern and advanced machines in the industry metalworking. This type of equipment is automated and allows the execution of multiple machining tasks thanks to computer numerical control or CNC. The machining center has the main characteristic of being automated and being able to carry out different machining processes, using computerized numerical control, CNC . These types of machines require minimum human intervention, since the operator only has to make the design of the piece, place it in the machine and activate it. In this equipment, operations use rotary cutting tools such as bits.

4022Dragon Gate Five Axis

4022Dragon Gate Five Axis

The gantry five-axis machining centre is a high-precision, high-efficiency processing equipment widely used in the machining industry, especially in aerospace, shipbuilding, automotive, etc. It employs high-precision machining technology and advanced control systems to achieve high-precision processing of complex surfaces, ensuring processing accuracy and surface quality. Compared to traditional machining methods, it offers higher efficiency and better quality, completing multiple processes in one go, thus enhancing productivity and reducing costs. Additionally, it features good stability, high reliability, and easy operation. With continuous technological advancements, the application prospects of gantry five-axis machining centers are increasingly broad, becoming an indispensable part of industrial machining.

6032Processing Center GantryOptional

6032Processing Center GantryOptional

High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.

6030Five Axis Machining Center

6030Five Axis Machining Center

High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.

Processing Center GantryOptional 6032

Processing Center GantryOptional 6032

High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity.

 

What is Machining Center With High Precision1690

 

 

High-precision machining centers are CNC machine tools capable of efficient and high-precision processing, featuring versatility. They primarily operate in a vertical layout, utilizing the spindle's rotational movement and the worktable's linear movements in X, Y, Z directions to cut workpieces. Key features include high speed, precision, multifunctionality, enabling drilling, milling, boring, tapping, etc., suitable for complex components. Additionally, they feature high automation and tool management systems, automating the process and enhancing efficiency and quality.

 

Advantages of Machining Center With High Precision1690
 

Improved Accuracy and Tighter Tolerance
Precision CNC machining centers and similar tools can guarantee tight tolerances. Once precise specifications are keyed in, the automated process takes over, ensuring a reduced chance of error, especially when compared to human machining. Demand for complex precision industrial parts is expected to remain strong, and even slight tolerance deviations may result in significant production problems for the end customer and cost increases for the manufacturer. Precision manufacturing technologies allow you to manufacture batch orders of complex parts at affordable rates because of less waste, fewer labor expenses, and highly accurate components while maintaining quality and conserving time.

 

Increased Efficiency and Faster Production Cycles
Machining tools offer precise solutions at a pace that far outweighs manual production. Another common advantage of opting for machine-manufactured precision parts is reduced critical errors. Although you might have highly experienced employees operating manual workstations, there is a greater risk of error as far less work is automated. CNC machining tools and other precision parts manufacturing equipment offer greater error-free results and do so at an accelerated pace. Automated precision machines from contemporary precision manufacturers have incredibly advanced engineering capabilities. What might have taken months for workers to complete is sped up by precision manufacturing and you can accomplish the work in mere weeks. Overall there are fewer production delays and your time to market improves so you can confidently meet demand.

 

Decreased Wastage of Materials
Producing precision parts means inevitable material waste. Creating the component is a process of removing and subtracting pieces of the material until all that remains is the finished product. CNC precision machining minimizes material expenses owed to occasional human error by maximizing material use and minimizing wastage. With the right precision parts manufacturer, you can benefit from the cost saving on your bulk orders because of conservative material use.

 

Cost-Effective Parts Manufacturing
One of the main upsides to opting to outsource precision parts manufacturing is that you do not have to invest in specialized machinery and tooling. Instead, your chosen manufacturer should be well-equipped to handle your order. This allows you to save time and money to focus instead on developing new products and improving existing ones. Precision parts manufacturing is highly cost-effective because it enables you to produce components efficiently, with less need for manual labor, and to precise specifications rapidly. It saves on financial investments associated with labor hours, total materials, and energy. Because there are fewer errors and wasted production time is reduced, you can receive your parts sooner, and you don't have to stock extra parts due to potential defects and inaccuracies.

 

Improved Safety and Reduced Human Error
Safety and reduced human error are other significant benefits for you and your employees. The rate of workplace accidents and injuries is 18,000 annually among those who operate and maintain machinery. You can swap out human hands to manufacture precision parts with CNC machines to ensure as safe a process as possible. Changing to CNC and other machines will likely reduce the chances of accidents and injuries in your workplace. Laborers who operate precision part manufacturing machines tend to work behind guards and transparent safety doors. In addition to reducing the risk of physical harm, precision machining allows you to minimize staffing needs or reallocate human resources. At the same time, CNC machines handle the recurring tasks of producing your precision parts.

 

Superior Quality Parts
Automated precision manufacturing is beneficial in improving quality control over manually manufactured products, partially owing to the rise of Industry 4.0 and technological advancements, which are projected to be leading growth factors of the precision parts market between 2019 and 2025. Industries use computer-controlled machines such as CNC machining centers to achieve significantly higher accuracy than traditional casting or manual fabrication methods. This manufacturing method results in fewer potential defects in the product and - because of precise measurements and components fitting together accurately - an increased chance of cost savings due to fewer returns and repairs.

 

Accommodates a Range of Materials
Apart from a range of processing methods, another benefit of using precision parts is the ability to work with almost any material. Whether metal or plastic, precision machining equipment can handle it with ease.

 

Ease of Prototyping and Part Testing
Precision machining is a viable and smart method of exploring new market opportunities and designing potential modifications and upgrades with minimal risk. All that is needed is to modify inputs to the CNC or similar machine and the equipment can create your new or revised designs in minimal time. So, you can quickly develop prototypes that match your specifications and test their viability before scaling production. What's more, a precision parts manufacturing company can help you create fully functional prototypes that can demonstrate the performance of your product. Once you have feedback, you can easily alter the designs and retest the revised prototype part without the expense of molds or casts.

 

Mass Production and Repeatability
Two other major benefits of precision parts manufacturing with CNC and other machines are that it is a reliable and efficient way to mass-produce consistently high-quality parts. Using precise and automated machinery allows you to produce complex parts that meet standards and specifications quickly and accurately. With increased scalability and repeatability, you gain an advantage in today's competitive.

 

Application of Machining Center With High Precision1690

 

VMC550The New Generation System Of Vertical Machining Centers

Aerospace

Manufacturing high-precision components such as engine parts and landing gear. These parts often have complex shapes and strict precision requirements. High-precision machining centers can complete these tasks with high accuracy and consistency, ensuring component performance and reliability under extreme conditions.

 
高精度加工中心1690

Automotive

Producing engine blocks, transmission components, and other critical parts. They efficiently handle large production volumes while maintaining quality and precision, enhancing productivity, and reducing costs.

 
高精度加工中心1580

Medical

Crafting surgical instruments, implants, and diagnostic devices with extreme accuracy.High-precision machining centers produce precise medical device components, like surgical instruments and prosthetic parts. These require exceptional precision and surface quality, which machining centers effectively deliver.

 
卧式加工中心

Electronics

Creating intricate components for consumer electronics and communication devices. Machining centers process components for electronic devices such as mobile phones and computers, including casings and internal supports. Their high precision and superior surface finish meet the aesthetic and functional demands of electronic products.

 

 

 
Frequently Asked Questions

 

Q: How often should calibration be performed on high-precision machining centers?

A: "The encoders should be recalibrated before each critical part if the machine fails an acceptance check," Hailer said. "Even if there are no tolerance issues noted in the CMM reports, calibration is recommended every six months during routine maintenance."

Q: How does temperature control impact precision in high-precision machining?

A: Metals, like many materials, expand when heated and contract when cooled. This fundamental property can affect machining tolerances. For high-precision projects, even a slight expansion or contraction can lead to an off-spec product.

Q: What role do cutting tools play in achieving high precision?

A: Precision Machining: Carbide-cutting tools, with their sharp edges and ability to maintain sharpness over extended periods, enable manufacturers to achieve the minute details required for intricate molds. This precision is critical in producing components that meet strict quality standards.

Q: How do high-precision machining centers minimize vibration during operation?

A: Vibration reduction can be achieved by identifying sources, optimizing the CNC machine setup, using proper work-holding techniques, improving tool holders, and planning tool paths for consistent engagement during cutting.

Q: What are common causes of tool wear in high-precision machining?

A: Tool wear in manufacturing can be caused by a variety of factors, including the type of material being machined, the cutting speed and feed rate, the tool geometry, and the coolant or lubricant being used.

Q: How does lubrication affect the precision of high-precision machining centers?

A: Lubrication reduces frictional resistance during machining/cutting, cools the blade, and carries off hot chips/shavings. These three functions of lubrication prevent the precision of the work from being degraded by the heat of processing and extends the life of tools.

Q: What role does operator skill play in achieving high precision?

A: Operators need to have steady hands and the ability to control the welding torch with precision to ensure consistency in weld quality. The hand-eye coordination and dexterity of an operator ultimately determine the accuracy and quality of the welds produced.

Q: How do high-precision machining centers handle intricate geometries?

A: Precision machining relies on the use of advanced, computerized machine tools to achieve demanding tolerances and create complex geometric cuts with a high degree of repeatability and accuracy. This can be achieved through the use of automated computer numerical control (CNC) machine tools.

Q: What preventive measures avoid thermal deformation in high-precision machining?

A: The temperature of the machine, the tool, the part, and the environment can all affect the thermal expansion and contraction of the material. To reduce the temperature fluctuations and gradients, you can use cooling systems, lubricants, and cutting fluids to dissipate the heat generated by the machining process.

Q: How do high-precision machining centers achieve nanometer-level accuracy?

A: As a mainstream ultra-precision machining technology, nanometric cutting relies on extremely high fidelity in transferring precise machine tool motion and tool profile onto workpieces to produce macroscale components with sub-micrometre form accuracy, nanometre or even sub-nanometre surface finish, and high-precision micro or nano structures. 

Q: How does real-time monitoring benefit precision in machining?

A: Real-time production monitoring allows manufacturers to continuously monitor the health and performance of machinery, equipment, and production assets as well as analyze performance data to schedule proactive maintenance, which is vital to prevent breakdowns and keep operations running.

Q: What innovations have improved the precision of modern high-precision machining centers?

A: Automation and Robotics: The Future of Precision Machining. Automation and robotics have become integral components of modern precision machining operations, revolutionizing workflows and enhancing productivity.

Q: How do different coatings on cutting tools impact precision?

A: They provide a thermal barrier between the cutting edge & the workpiece. Coatings increase the hardness on the surface of the tool. Coatings also increase lubricity for better chip flow and evacuation, causing less heat. They minimize built-up edge, improving surface finish, and reduce abrasive wear.

Q: What programming languages or software are best for high-precision machining?

A: G-code allows for highly accurate control of the machine's movements, resulting in precise and consistent parts. This level of control is vital in industries where even minor deviations can lead to significant issues in the final product.

Q: How does the choice of coolant influence machining precision?

A: Precision coolant can play a vital role in ISO S machining. The effect of precision coolant can therefore be to boost performance by way of higher cutting speeds, without the usual rise in temperature and reduction in tool life. There is a clear cooling effect, without the higher cutting forces from higher feeds.

Q: What inspection techniques ensure part conformity after machining?

A: Once a machining job is complete, final inspections measure dimensions, surface finish, and other vital parameters using tools like micrometers, calipers, and coordinate measuring machines (CMMs). Any discrepancies identified will require corrective actions to ensure a consistent and high-quality output.

Q: How do high-precision machining centers manage tool life prediction?

A: MachineMetrics Tool Monitoring captures machine data straight from the machine control, providing accurate, real-time data on machine performance and health. Data can be collected to monitor the machine tool and develop thresholds for when tool failure is imminent.

Q: What are the benefits of using ceramic tools in high-precision machining?

A: Ceramic Tools Potential Strengths
Their removal rate is up to several thousand cm3/min with high-horsepower and high-rigidity. Aside from that, they are also capable of machining extremely difficult-to-machine materials such as hardened steels, alloy and white cast irons, and nickel-base superalloys.

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