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4022Dragon Gate Five Axis

4022Dragon Gate Five Axis

4022dragon gate five axis is a high-precision, high-efficiency machining equipment, widely used in machining, aerospace, shipbuilding, automotive and other fields.

Why Choose Us
 

Our Service
Fully understand customer needs, stand in the customer's position to truly recommend customers, customers demand products, as far as possible to reduce cost input for customers, so that customers maximize benefits.

 

Our Certificate
ISO9001, advanced work units, various patents.

 

Leading Technology
The company has a professional R & D team, dedicated to the technological innovation and upgrading of machine tools, to ensure that the products always maintain the leading position in the industry.

 

Reliable Quality
The company strictly abides by the product quality concept of "manufacturing excellent products and abiding by the quality assurance" to ensure that every machine tool that leaves the factory meets the high standard of quality requirements.

 

What is 4022Dragon Gate Five Axis

 

 

4022dragon gate five axis is a high-precision, high-efficiency machining equipment, widely used in machining, aerospace, shipbuilding, automotive and other fields.

 

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Advantages of Dragon Gate Five Axis

High precision and high efficiency: Gantry five-axis machining center adopts advanced CNC technology, featuring high precision and high efficiency. Through a one-time clamping to complete the processing of complex parts, avoiding the errors brought about by multiple clamping, improving the processing accuracy and productivity.


Strong adaptability: Gantry five-axis machining centers are extremely adaptable and can be widely used in the machining of various complex parts. Whether it is aerospace, automotive manufacturing or mold industry, five-axis machining centers can easily cope with a variety of difficult processing needs.


Cost reduction: The use of gantry five-axis machining centers can significantly reduce production costs. On the one hand, it reduces production time and labor cost by improving machining accuracy and productivity; on the other hand, it realizes rapid machining of complex parts, reduces the waste of raw materials and scrap, and saves cost for enterprises.


Leading the change of machining industry: Dragon gate five axis machining center is not only a kind of high-precision machining equipment, but also has the characteristic advantages of high rigidity, high adaptability and high reliability, which makes it a kind of equipment that is very suitable for high-precision and complex machining. Its application and promotion has led to changes in the machining industry, making the machining of complex parts more efficient and precise.

 

Dragon Gate Five Axis Safety Operation Regulations

 

 

Wear good labor protection equipment, do not wear gloves to operate the machine tool.


Check the safety protection devices of each part before starting the machine tool. Before starting the machine, check the safety guards of each part, the surrounding working environment, and the air pressure, hydraulic pressure, etc. Hydraulic pressure. Fluid level, oil level.


Civilized production, energy concentration, eliminate alcohol and fatigue operation; prohibit fooling around. No joking, gossiping, sleeping or leaving the workplace at will. Sleep and arbitrarily leave their posts.


When the machine is running five-axis linkage process power outage or shutdown and restart to use the five-axis linkage function, the RTCP function must be turned on again. RTCP function must be turned off when running three-axis machining program.


When the machine is energized, the operator must not open or touch the parts of the machine that are marked with a lightning symbol. The parts of the machine equipped with strong electric devices to prevent electric shock.


The machine is strictly prohibited overload work, according to the type and diameter of the tool to choose a reasonable cutting parameters. Pay attention to check whether the workpiece and tool clamping is correct. Reliable; in the tool clamping is completed, should be used manually for test cutting.


In the machine control panel. Hand pulse and all controls can only be used by the machine operator. Otherwise, it will lead to sudden power up or down, or even cause other accidents.


Do not turn on the machine when there is a lightning strike. Because the instantaneous high voltage and high current during the lightning strike is easy to impact the machine tool, resulting in burned modules or loss of change data, resulting in unnecessary losses.


The operator must operate the machine tool in strict accordance with the operating steps of the CNC milling machine, without the consent of the operator, other personnel shall not be opened privately.


The operator leaves the machine. Change speed. Changing tools. Measure the size. When adjusting the workpiece, should stop.


After work is completed, the machine should be left in the original state, and cut off the power supply of the system, close the doors and windows before leaving.

 

Five Axis Machining Center 6022

 

Five-Axis Gantry Machining Center with Gas Precautions

When using the five-axis gantry machining center, you need to pay attention to the following aspects:


The selection and use of gas source should be in accordance with the relevant national regulations to ensure the safety of use.


Set up air flow control switches near the gas source interface to facilitate timely control.


Regular maintenance of the gas source to ensure the stability of the gas source.


When cleaning work, should stop the processing head movement, to avoid accidental injury.


Discharge the exhaust gas in time to avoid injury to the operator.

 

Precautions for the Use of Dragon Gate Five Axis

 

Wear appropriate personal protective equipment: Operators should wear personal protective equipment that meets safety standards, such as helmets, goggles, gloves and so on. Especially when the equipment is running, it should be kept away from the rotating parts and cutting area to avoid accidental injury.


Comply with the safety operation procedures: Before starting the machine, check that the voltage stabilized power supply and air compressor are powered up, and wait for a period of time before turning on the power to the machine. After starting the machine, clean the objects on the table and make sure the machine door is closed. When the machine tool spindle is in pre-lubrication state, the spindle cannot be started. After the pre-lubrication is completed, start the spindle at a low speed and then run it at a higher speed.


Correctly clamped workpiece: The workpiece must be correctly clamped before machining, and it is prohibited to put tools, gauges and unfixed workpieces, blanks, etc. on the machine table. Before automatic machining, the program should be a trial run operation, double-check the Z-dimension, to ensure that the tool is correct.


Keep the equipment in good condition: The operator must regularly check the running status and working environment of the equipment to ensure that the equipment is in good working condition. Check the equipment's lubrication system, cooling system, electrical system, etc., timely detection and troubleshooting, so as not to affect the normal operation of the equipment.


Avoid overloading work: Machine tools are strictly prohibited from overloading work, and reasonable cutting parameters should be selected according to the type and diameter of the tool. Pay attention to check whether the workpiece and tool are clamped correctly and reliably; after the tool is clamped, it should be used manually for test cutting.


Comply with the rules of safe use of electricity: When the machine tool is energized, the operator must not open and contact the machine tool with lightning symbols, equipped with strong electric devices, in order to prevent electric shock.


Prevent damage to the equipment: In automatic machining, ensure that the compressed air pressure does not fall below a certain value, otherwise the machine will generate an alarm and automatically shut down the drive, resulting in damage to the tool or workpiece. The spindle speed should not exceed the maximum speed of the tool or shank to prevent the parts on the tool or shank from flying out, resulting in injuries and equipment damage.


Responding to emergencies: In the event of an accident or equipment abnormality, immediately press the emergency stop button to cut off the power supply of the equipment and report to the maintenance personnel in time to deal with it.

 

Structural Composition of Gantry Five-Axis
 

• The main body of the machine tool adopts high rigidity gantry bridge structure, which is characterized by high precision, high stability and high efficiency. The main body of the machine tool is mainly composed of spindle, gantry frame, worktable and other parts. The main spindle adopts electric spindle or pneumatic spindle, which has high precision and high speed, and can meet the demand of high efficiency processing of composite materials. The gantry is the frame of the machine tool, supporting various parts of the machine tool, such as the worktable and tool magazine. The worktable is the component used for clamping workpieces and tools, which needs to have high precision and stability in composite material machining to ensure the machining quality and efficiency.


• The 5-axis head is one of the important parts of the composite 5-axis machining machine, which is used to drive the tool for cutting, drilling and other operations. The 5-axis head includes a variety of power heads for drilling, milling, turning, etc. It adopts high-speed rotation for operation and is characterized by high precision and high efficiency.


• The control system is the core of the machine tool and is responsible for controlling various movements and machining operations of the machine tool. The control system includes numerical control system, electrical system and hydraulic system, etc. It ensures the precise positioning and accurate movement of the table and spindle, thus realizing efficient machining.

 

Our Factory

 

The company is committed to the design, research and development, production and sales of five-axis CNC machining center, five-axis gantry machining center, CNC inclined car production line and supporting production equipment, with a total of about 300 employees, about 20 R & D design team, and about 40 senior engineers. With rich experience in designing customized special aircraft solutions for customers, we can realize the production needs for rapid processing of various special complex workpieces, which greatly improves the production efficiency and capacity.
With the blessing of German technology, the company has achieved high-speed, efficient and high-precision product performance of the five-axis machining center. The rigidity and earthquake resistance have been greatly improved. A/C axis are equipped with large torque frameless direct drive motor, compact structure design, motor rotor and rotary table rotary mechanism integration, with excellent transmission rigidity. And with a high resolution circular grating encoder, to ensure the transmission accuracy and stability of the turntable. Combined with industrial design elements and human-machine interaction considerations, the overall appearance design is beautiful and clean, reasonable operation position layout, improve human-machine interaction experience.
With high quality product performance, professional technical support and timely after-sales service, the company has been highly recognized by customers at home and abroad. The application fields of the machine produced by the company are diversified, such as impellers, exquisite molds, medical devices, auto parts, aerospace parts, die casting, military parts, new energy and other industries. The company has kept pace with The Times and set up a big data operation team to efficiently integrate industrial chain resources and realize the rapid matching and docking of upstream and downstream factories, which will subvert the traditional business model and lead the entire industry into the era of big data. Think of what customers think, urgent customers, to solve problems for customers, is the team's eternal purpose of service.

 

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FAQ

 

Q: What is the 4022 gantry five-axis machining center?

A: The 4022 gantry five-axis machining center is a high-precision, multifunctional CNC machine tool with three linear axes (X, Y, and Z) and two rotary axes (such as A and B axes), which can perform efficient and accurate machining on complex curved surfaces. Its model "4022" may refer to certain specific specifications or dimensions of the machine tool.

Q: What are the main features of the gantry five-axis machining center?

A: The gantry five-axis machining center has the characteristics of high precision, high rigidity, large span, and large stroke, and is suitable for machining large, complex, and high-precision workpieces. Its double-station design can realize loading (unloading) materials while machining, improving production efficiency.

Q: What industries are the gantry five-axis machining center suitable for?

A: The gantry five-axis machining center is widely used in aerospace, automobile manufacturing, mold processing, precision parts processing and other fields, and can meet the needs of these industries for high-precision, high-quality, and high-efficiency processing.

Q: What are the common faults of the spindle of the gantry five-axis machining center?

A: Spindle failures include high spindle temperature, damaged spindle bearings, and spindle jams. These failures will affect machining accuracy and efficiency and require regular inspection and maintenance.

Q: How to solve the problem of high spindle temperature?

A: The spindle temperature can be reduced by adding a cooling system, optimizing cutting parameters, and regularly cleaning the inside of the spindle to ensure that it operates within the normal range.

Q: What are the advantages of 5 axis CNC machine?

A: The advantages of 5-axis machines include high precision and accuracy, fast production speeds, fewer machine setups, the ability to produce complex geometries, enhanced surface finishes, and improved drilling processes.

Q: What role does cutting fluid play in gantry five-axis machining?

A: Cutting fluid plays a role in cooling, lubricating, cleaning and rust prevention during the machining process, which can reduce cutting temperature, improve machining accuracy and tool life.

Q: What should I do if the cutting fluid temperature is too high?

A: You can install a cutting fluid circulation cooling system, increase the amount of cutting fluid, and regularly replace the cutting fluid to ensure that the temperature of the cutting fluid is within a reasonable range.

Q: Why does the gantry five-axis machining center have machining deviations during machining?

A: Machining deviation may be caused by insufficient system pressure, machine deformation, tool wear and other reasons. It is necessary to check the lubrication system, strengthen the rigidity of the machine tool, adjust the machining program and process parameters, etc.

Q: How to improve the machining efficiency of the gantry five-axis machining center?

A: The machining efficiency can be improved by optimizing the machining program, increasing the cutting speed, selecting suitable tools and cutting parameters, and strengthening machine tool maintenance.

Q: How to perform regular maintenance on the gantry five-axis machining center?

A: Regular maintenance includes checking the operating status of key components such as the spindle, servo system, cutting fluid system, and lubrication system, timely replacing wear parts, and cleaning dirt inside and outside the machine tool.

Q: What is the price of the gantry five-axis machining center?

A: The price of the gantry five-axis machining center varies depending on factors such as brand, model, and configuration. The specific price needs to be consulted with the supplier according to actual needs.

Q: What is the principle of 5 axis CNC machine?

A: 5-axis machining refers to a machine's ability to move a tool or a part in five different axes simultaneously. Basic machining operates on three primary axes, X,Y, and Z; however, a 5-axis CNC machining tool can rotate two additional axes, A and B, which give the cutting tool a multidirectional approach.

Q: What skills do operators of gantry five-axis machining centers need to have?

A: Operators need to have basic knowledge of CNC machine tool operation, be familiar with the structure and working principle of machine tools, master programming and debugging skills, and have the ability to solve common faults.

Q: What waste will be generated during the processing of gantry five-axis machining centers?

A: Waste such as cutting chips and waste cutting fluid will be generated during the processing, which needs to be treated and discharged in accordance with environmental protection requirements.

Q: Can gantry five-axis machining centers achieve automated production?

A: Yes, gantry five-axis machining centers can be integrated with automatic loading and unloading systems, automatic detection systems and other equipment to achieve automated production.

Q: How is the accuracy of gantry five-axis machining centers guaranteed?

A: The accuracy of machine tools is guaranteed by high-precision transmission components, precision detection instruments and strict processing technology. At the same time, regular maintenance and calibration are also important measures to maintain the accuracy of machine tools.

Q: What are the advantages of gantry five-axis machining centers in processing complex surfaces?

A: The gantry five-axis machining center has five degrees of freedom, which can flexibly adjust the relative position of the tool and the workpiece to achieve efficient and precise machining of complex surfaces.

Q: What failures may occur in the servo system?

A: Servo system failures include motor failure, controller failure, sensor failure, etc. These failures will cause the machining accuracy to decrease or fail to work properly, and require timely inspection and repair.

Q: What should be paid attention to during the installation and commissioning of the gantry five-axis machining center?

A: During installation and commissioning, it is necessary to pay attention to the level and stability of the machine tool, ensure that each component is installed correctly, and carefully check whether each parameter meets the requirements during the commissioning process.

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