Five Axis Machining Center6030
5-axis machines rely on a tool that moves in five different directions — X, Y, and Z, as well as A and B, around which the tool rotates. Using a 5-axis CNC machine lets operators approach a part from all directions in a single operation, eliminating the need to manually reposition the workpiece between operations. 5-axis CNC machining saves time and is ideal for creating complex and precise parts like those found in the medical, oil and gas, and aerospace industries. There are a few different kinds of 5-axis machines that product teams should be aware of, including indexed 5-axis CNC machines, continuous 5-axis CNC machines, and mill-turning CNC centers.
Why Choose Us
Our Service
Fully understand customer needs, stand in the customer's position to truly recommend customers, customers demand products, as far as possible to reduce cost input for customers, so that customers maximize benefits.
Our Certificate
ISO9001, advanced work units, various patents.
Leading Technology
The company has a professional R & D team, dedicated to the technological innovation and upgrading of machine tools, to ensure that the products always maintain the leading position in the industry.
Reliable Quality
The company strictly abides by the product quality concept of "manufacturing excellent products and abiding by the quality assurance" to ensure that every machine tool that leaves the factory meets the high standard of quality requirements.
What is Five Axis Machining Center6030
5-axis machines rely on a tool that moves in five different directions - X, Y, and Z, as well as A and B, around which the tool rotates. Using a 5-axis CNC machine lets operators approach a part from all directions in a single operation, eliminating the need to manually reposition the workpiece between operations. 5-axis CNC machining saves time and is ideal for creating complex and precise parts like those found in the medical, oil and gas, and aerospace industries. There are a few different kinds of 5-axis machines that product teams should be aware of, including indexed 5-axis CNC machines, continuous 5-axis CNC machines, and mill-turning CNC centers.
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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
Five Axis Machining Center 6022
High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
Dragon Gate Five AxisCNCGMB3030
High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
Gantry machining centers can be divided into various types based on processing characteristics, processing products, and applications. For example, fixed beam gantry machining centers with fixed crossbeams, workbenches that can move or rotate, dynamic beam gantry machining centers with crossbeams that can move up and down, workbenches that move forward and backward, and dynamic column gantry machining centers with fixed workbenches and movable gantry frames, as well as overhead gantry machining centers with fixed workbenches and movable crossbeams.
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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
Gantry Machining Center Cnc3018
High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. ■ Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. ■ Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
Advantages of Five Axis Machining Center
Machine complex shapes
The additional axis added to this machine makes machining designs and geometries with high complexity easy. Also, machining difficult angles and arcs, which is previously achievable using multiple special fixtures, has become feasible with 5-axis CNC machines. In addition, the ability of this machine to rotate parts during a single operation makes it possible to achieve desired geometries with the need for complex machines or fixtures.
High precision and repeatability
Manual machining operations require extra setups for optimal machining. But these extra setups often introduce design variability and error, causing machinists to lose alignment during machining. However, 5-axis CNC milling involves minimal setups, eliminating the possibility of errors while improving accuracy.
Also, with most 5-axis CNC machines used by machinists today, there is no need for manually repositioning the workpiece during machining. This guarantees improved machining tolerances. What's more, using shorter cutting tools in some machine configurations improves tool lifespan while ensuring repeatability.
Effective setup operations
The process of setting up a 5-axis CNC machine is relatively easier than setting up a 3-axis machine. The reason is that 5-axis CNC machines allow work on five surfaces simultaneously. Moreover, 5-axis machines enable the machining of contoured parts with a single structure. However, for conventional 3-axis machines, several setups are necessary to work on several faces.
Quality surface finish
The surface finish with a 5-axis CNC machine is smoother due to the presence of additional axes. These additional axes bring the workpiece closer to the cutting tool, making it easier to achieve desired shapes. It also allows the use of shorter cutting tools for machining.
With shorter cutting tools, there is little to no vibration, which reduces the incidence of marks on the surface of finished products. Moreover, there is an improvement in spindle utilization for machining angled surfaces when employing the vertical machining process.
High production efficiency
The 5-axis machining can effectively reduce the machining time and auxiliary time of the parts. It has a large range of spindle speed and feeds rage, allowing the machine to perform a powerful large cutting capacity. 5-axis CNC is entering an era of high-speed machining. The rapid movement and positioning of 5-axis machining and high-speed cutting processing reduce the turnaround time for semi-finished products.
A 5-axis machining center works automatically with minimal human intervention. It uses rotary cutting tools to shape materials placed on the machine platen.
However, placing the material on the platen is the last phase in the 5-axis machining process. The first step in 5-axis machining is making a CAD design of the part and translating it into CAM. CAM, or computer-aided manufacturing, is software that helps generate alphanumeric language or G-code.
The next phase in the process is uploading the G-code into the 5-axis machine. The G-code is very important since it contains instructions that would direct the machine on the toolpath and the right tool for machining.
The main difference between 3-axis and 5-axis milling machines is that the workpiece can be worked on from three axes with the former and five axes with the latter. Both are highly versatile, automated, and replicable production processes that will enable you to quickly and cost-effectively create accurate components. However, you may opt to use one over the other for a variety of reasons.
If you're on a budget or only need to cut a flat surface, 3-axis machines might be the way to go. In addition to being more affordable than those with five axes, 3-axis machines are simpler to program, so you won't have to incur the cost of working with expensive expert programmers and operators. Plus, prep time is shorter with 3-axis machining.
If you need to produce a deeper part or one with complex geometry, you'll probably want to use 5-axis machining. Using 5-axis machines lets you machine the workpiece from all sides - no manual rotation required. With 5-axis machining, you'll have higher yields, greater accuracy, and increased freedom of movement, as well as the ability to manufacture larger parts faster.
Types of 5-Axis Machining Center
There are a couple of operations where 5-axis CNC machines can save much of your time and enhance your current procedure. These machines come in several types to meet the requirements of the ever-growing manufacturing industry. A unique difference in 5-Axis CNC machines is the arrangement of the rotary axes.
Head/Head
In this type of CNC machine, the head houses its rotary axes. In this part, you do not need to worry about tool interference of the machine spindle head since the 5-axis apex is on a particular platform. Another reason not to worry about interference is that this 5-axis apex moves through a fixed table that ensures the workpiece remains in place.
This type of 5-axis machine design allows the apex to move around a particular piece during machining. Therefore, Head/Head CNC machines are ideal for producing large parts. However, along the rotary axes, this design has limited movement.
Table/Head
In this setup, there are also two rotary axes, one rotary axis is on the head, and the other is on the rotary table. Located in the head is the revolving axis, and due to the position of this axis, it has a restricted range. On the other hand, there is no limit on the scope of the rotary shaft placed on the table.
One advantage this setup has over the Head/Head is the lack of worry about reaching a specific limit because the parts are consistently revolving. Conversely, since the part or workpiece rests on the rotary axis, the CNC machine's design limits the number of items it can produce.
Table/Table
This setup has both rotary axes on the table. There is a serious limitation to the scope of the revolving axis here, but there is no limit to the range of the rotary axis. This makes this type of machine ideal for machining undercuts. Also, compared to other machine arrangements, Table/Table has a minimal work envelope.
Additionally, it is slower than other machines since it does not come fitted with definite motors that make the other machines work fast. It is also less suitable for machining large or heavy components since they cannot carry much weight.
What Kind of Parts Can Be Machined Using a 5-Axis Machining Center?
Complex surface parts
Complex surface parts are parts you often find in different fields, including aviation, aerospace, electronics, etc. Achieving this complex surface using ordinary CNC machine tools is difficult. Common complex surfaces 5-axis machining helps produce include spherical surfaces, blades of turbine engines, marine propellers, impellers, etc.
Disc parts
5-axis CNC machining is also ideal for machining UAV parts. It is suitable for machining plate parts and plats, especially those with end-face distribution holes or radial holes. It is also suitable for making machine motor covers. It is important to note that applying 5-axis CNC machining to such parts requires the use of either horizontal machining or vertical machining center. The machining center chosen is dependent on the specific hole direction.
Box type parts
Using ordinary machining tools for box-shaped parts is relatively difficult due to the multiple clamping and alignment required. A 5-axis machine's ability to work on several surfaces simultaneously makes it easier to produce higher-precision box-shaped parts.
Special-shaped parts
The special shaped parts refer to parts with irregular shapes. For instance, workpieces with mixed points, surfaces, and lines. Machining such parts with conventional machining are difficult or close to impossible due to the difficulty in controlling the clamping pressure during the process. However, with 5-axis machining, it becomes easier to complete the process using a multi-station point.
Our Factory
The company is committed to the design, research and development, production and sales of five-axis CNC machining center, five-axis gantry machining center, CNC inclined car production line and supporting production equipment, with a total of about 300 employees, about 20 R & D design team, and about 40 senior engineers. With rich experience in designing customized special aircraft solutions for customers, we can realize the production needs for rapid processing of various special complex workpieces, which greatly improves the production efficiency and capacity.
With the blessing of German technology, the company has achieved high-speed, efficient and high-precision product performance of the five-axis machining center. The rigidity and earthquake resistance have been greatly improved. A/C axis are equipped with large torque frameless direct drive motor, compact structure design, motor rotor and rotary table rotary mechanism integration, with excellent transmission rigidity. And with a high resolution circular grating encoder, to ensure the transmission accuracy and stability of the turntable. Combined with industrial design elements and human-machine interaction considerations, the overall appearance design is beautiful and clean, reasonable operation position layout, improve human-machine interaction experience.
With high quality product performance, professional technical support and timely after-sales service, the company has been highly recognized by customers at home and abroad. The application fields of the machine produced by the company are diversified, such as impellers, exquisite molds, medical devices, auto parts, aerospace parts, die casting, military parts, new energy and other industries. The company has kept pace with The Times and set up a big data operation team to efficiently integrate industrial chain resources and realize the rapid matching and docking of upstream and downstream factories, which will subvert the traditional business model and lead the entire industry into the era of big data. Think of what customers think, urgent customers, to solve problems for customers, is the team's eternal purpose of service.
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