New Five-axis Machining Center

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New five-axis machining center

In recent years, the development of five-axis machining centers has been rapid, with many significant technological advancements in this field. Five-axis machining centers are an advanced type of machine tool that can achieve high precision and versatility in manufacturing. This makes them perfectly suited to complex shape machining, high precision requirements, and small to medium batch production of multiple varieties.

The main advantage of five-axis machining centers is their ability to complete a wide range of machining tasks in one setup, thus reducing the number of times the workpiece must be repositioned. This not only saves time, but it also increases precision by reducing the cumulative errors that can be introduced during processes such as repositioning. The deeper precision of five-axis machining allows for the creation of more complex and intricate parts made from a variety of materials.

Moreover, the significant advantage of five-axis machining centers is the ability to move the toolhead on five different axes, so the tool can approach the workpiece from any direction. This means that the cutting tool always remains perpendicular to the surface of the workpiece, which prevents deviations and ensures uniform quality of the final product. This is a major improvement over earlier machines that were limited to only three axes and could not focus on complex geometries.

Even more, five-axis machining centers add to the versatility of manufacturing by allowing the cutting of non-rotational parts, such as prismatic components that could not previously be created using conventional machining technologies. This enhanced flexibility opens up new possibilities for manufacturers in terms of the parts they can create.

Overall, the benefits of five-axis machining centers are many and varied. They provide high precision, can handle complex geometries, are versatile and efficient at batch production, and produce a range of high-quality parts that conventional machining tools could not produce. With continued technological advancement, five-axis machining centers are poised to become a critical tool for the manufacturing industry as technologies develop to keep up with ever-increasing demand.

HMC800 Horizontal machining center

1.HMC800 Mechanical specification sheet

Project	Secondary module	unit	parameter
working range	X-aixs travel	Mm	1300
	Y-aixs travel	Mm	1000
	Y-aixs travel	Mm	1000
	Distance from spindle rotation center to table surface	Mm	20-800
	Spindle end face to workbench rotation center	Mm	300-1300
principal axis	Spindle speed	Rpm	6000
	spindle taper		BT40/ BT50-φ190
	Spindle Motor	Kw	18.5
Workbench	Workbench size	Mm	800×800
	maximum rotating diameter	Mm	7-18
	Maximum load of workbench	KG	1500KG
tool magazine	Knife handle form		BT50
	tool magazine		30
	Maximum tool diameter (without critical tool)	Mm	125(230)
	Maximum tool length	Mm	350
	Maximum tool weight	Kg	25
speed	X-axis rapid displacement	m/min	30
	Y-axis rapid displacement	m/min	30
	Z-axis rapid displacement	m/min	30
	cutting feed rate	mm/min	10-10000
working accuracy	XYZ three-axis positioning accuracy	300mm	0.01
	XYZ three axis repeated positioning accuracy	300mm	0.005
	Turntable positioning accuracy		±5″
	Repeated positioning accuracy of turntable		±3″
Controller system			Siemens
other parameters	machine weight	T	15T(±5%)
	power requirement	KVA	35
	Air pressure source	kg/cm²	6

This product can be customized according to the customer needs.

2.Optional

Spindle (Domestic / imported brands are optional)	Electric spindle 18000-24000 turn with turning function
Tool magazine	Disk 24 tool magazine
Rotating platform (Domestic / imported brands are optional)	The fourth axis of the platform Cradle turn Cradle with turning function transfer table
Controller system	Siemens 840 Fanuc Mitsubishi Syntech ( China KND Digital) GSK( China Guangzhou Digital) H N C( China Huazhong Digital)

3.Brand and specifications of main parts

NO.	Part name	Brand	Producers	Precision grade
1	CNC system	Syntech	Taiwan, China	High performance level
2	Spindle unit	Dan Quan / Okada	Taiwan, China	High performance level
3	Spindle bearing	FAG/NSK/NTN	Germany / Japan	P4
4	Three-axis bearing	FAG/NSK	Germany / Japan	P4
5	Three-axis guide rod	Haidong, Liuding	Taiwan, China	C3
6	Three axis guide rail	Haidong, Liuding	Taiwan, China
7	Three axis telescopic cover	Haidong, Liuding	China
8	Three-axis telescopic shield	Luo Rui	Taiwan, China
9	Air pressure parts	Yadeke	Taiwan, China
10	transformer	Jinbao	Taiwan, China
11	Electrical parts	Omron / Schneider / Delixi	Japan / French / domestic products
12	Spindle belt	8YU	Germany
13	Spiral filter (optional)	Hao kun	China
14	automatic lubricator	Bao teng	China
15	Spindle knife cylinder	Xi take card	Taiwan, China
16	Machine tool structure cast iron	Resin sand grey ball cast iron	China
17	hydraulic pressure station		China
18	BT40 knife library	Desu / Okada	Taiwan, China	30PCS
Note: When the supply is insufficient, products from other brands will be replaced, but there will be no difference in quality and grade

4.Random attachment

NO.	Name of a part	Specifications	Quantity
1	Operating specification	Syntech	1
2	Syntech	Syntech	1
3	Circuit diagram	Chinese Standard	1
4	Random accuracy table	Chinese Standard	1
5	Tool cabinet	15″	1
6	Foundation supplies		1

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