Horizontal Spindle Machining Center
Like any form of milling, horizontal milling relies on various cutting tools to remove metal from a workpiece. The machining occurs on a horizontal machining center (HMC) with a spindle parallel to the worktable and the floor. With this arrangement, the tool sticks out of the side of the tool holder and machines across the side of the workpiece, allowing chips to drop away and avoiding having to clear chips from the table. Horizontal machining centers also accommodate two pallet changers, allowing unattended production work and reducing part cycle times. The time saving occurs because work is loaded on one pallet of the HMC while machining is happening on the other pallet. After one part is machined, the pallet will index, and the next workpiece is ready.
Dalian Second Machine CNC Equipment Group Co., Ltd: Your Professional Horizontal Spindle Machining Center Manufacturer!
We are a high-tech company specializing in the design, development, production, and sales of 5-axis CNC machining centers, 5-axis gantry machining centers, CNC inclined lathe production lines, and supporting production equipment. Currently, our company has approximately 300 employees, including a research and development team of about 20 and approximately 40 senior engineers. With the support of German technology, our products excel in high speed, efficiency, and precision. By using high-torque frameless direct drive motors, the A/C axis's structural design is more compact, integrating the motor rotor with the turntable rotation mechanism to significantly enhance transmission rigidity. We also equip with high-resolution circular grating encoders to ensure the turntable's transmission accuracy and stability. Considering industrial design elements and human-machine interaction, our products have an attractive appearance and reasonable operation layout, greatly improving the user experience.
Our Service
Fully understand customer needs, stand in the customer's position to truly recommend customers, customers demand products, as far as possible to reduce cost input for customers, so that customers maximize benefits.
Our Certificate
We have ISO9001, Advanced Work Unit Honor, and many patents.
Leading Technology
The company has a professional R&D team, dedicated to the technological innovation and upgrading of machine tools, to ensure that the products always maintain the leading position in the industry.
Reliable Quality
The company strictly abides by the product quality concept of "manufacturing excellent products and abiding by the quality assurance" to ensure that every machine tool that leaves the factory meets the high standard of quality requirements.
Related Product Introduction
In modern manufacturing, gantry milling machines, also known as gantry machining centers, refer to machining centers where the spindle axis is perpendicular to the worktable. They are primarily designed for machining large-sized components. Based on different structures and motion modes, gantry machining centers can be classified into various types, including fixed-beam, moving-beam, moving-column, and bridge types. They can also be driven by different methods such as gear, built-in, belt, and direct drive, providing versatility and flexibility. These gantry milling machines are large-scale machining equipment used for cutting, shaping, and milling metals, plastics, and other materials. They are indispensable tools in industries such as aerospace, automotive, and manufacturing.
Precision computer numerical control (CNC) machining, as the name implies, leverages specialized computer software like CAD/CAM and computer-controlled machinery to fabricate highly accurate and precise components from a wide range of materials. This umbrella term covers various subtractive manufacturing processes such as milling, turning, drilling, and cutting. The process begins with designing parts using CAD software, followed by converting these designs into machine-readable instructions via CAM software. These instructions guide the CNC machines in executing precise movements to create parts with exact specifications and tight tolerances. This technology is essential for industries requiring high precision and consistency, enabling the production of complex geometries that would be challenging to achieve manually.
Five Axis Machining CenterGMB6032
This type of machining relies on a tool moving in five different directions around which the tool rotates. It is a multi-axis subtractive manufacturing process in which the machine shapes the workpiece material and moves in 5 directions or vertically. The directions of movement include; X, Y, and Z, as well as A and B. 5-axis machining allows operators to approach part machining from all directions and axis in a single operation. Therefore, eliminating the need for manual workpiece repositioning between operations. Also, it saves time and is ideal for creating highly complex parts requiring precision.
Four Axis Milling Machine VMC850
A 4-axis CNC mill is capable of all the same movements as a 3-axis milling machine, but adds an additional rotary axis, known as the A-axis. This 4th axis is in line with the x-axis used for side-to-side motion. This means the A-axis allows the workpiece to roll forward or backward from the operator's perspective. While most 3-axis mills have a "flat" table for mounting parts, 4-axis CNC machines use either a chuck, a faceplate, or a tombstone fixture block. Chucks and faceplates grip an individual part from the side, which can then be rotated for 360° access to all sides. Tombstones hold multiple components simultaneously for batch production. The A-axis is useful with either continuous movement for rounded features, or by indexing, which repositions and then fixes the part at a new angle. Either way, the 4th axis adds additional capabilities and improves efficiency on parts that need machining on more than one face.
650 Vertical Automatic Cutting
A vertical automatic cutting machine is a device designed for cutting tasks in the vertical direction. This machine features automation, enabling it to complete the cutting process autonomously, enhancing work efficiency and reducing manual intervention. It is widely used for cutting various materials including metals, wood, and plastics. Its operation typically involves one or more cutting tools (such as saw blades, laser beams) moving vertically to precisely cut materials. Characterized by high precision and efficiency, it is suitable for industrial and production environments requiring accurate cuts.
6032Processing Center GantryOptional
High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life. Base three (roller) guide rail support, left and right two rail Long span on the studio load center of gravity design, the middle rail To show the most true straightness of the whole trip.
CNC 650Lathe For Machining Center
A lathe machining center is a high-precision machine combining milling, drilling, tapping, and turning capabilities. It typically features an automatic tool changer, allowing complex parts to be processed on a single machine, enhancing efficiency and precision.
6030Five Axis Machining Center
High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity.
Five Axis Machining Center 6022
High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity.
What is a Horizontal Spindle Machining Center
Like any form of milling, horizontal milling relies on various cutting tools to remove metal from a workpiece. The machining occurs on a horizontal machining center (HMC) with a spindle parallel to the worktable and the floor. With this arrangement, the tool sticks out of the side of the tool holder and machines across the side of the workpiece, allowing chips to drop away and avoiding having to clear chips from the table. Horizontal machining centers also accommodate two pallet changers, allowing unattended production work and reducing part cycle times. The time saving occurs because work is loaded on one pallet of the HMC while machining is happening on the other pallet. After one part is machined, the pallet will index, and the next workpiece is ready.
Advantages of Horizontal Spindle Machining Centers
Perfect for complicated projects
If your materials are and require additional groove, a horizontal mill is a perfect option. Due to the mechanical design, it may serve as three machining tools simultaneously. Therefore, manufacturers consider it valuable for productivity and time savings.
Faster Processing
Horizontal machining is a better choice if you need to cut quickly and make several items at once. The beds' ability to mill at various angles provides increased speed as well.
Chip evacuation
Horizontal machining's chip evacuation is adequate. Higher surface finishes, less subsequent fabrication, and longer tool life are all guaranteed since gravity aids in the chip's descent. Furthermore, chip removal is simple for operators.
Rigidity
Machines on the horizontal plane are rigid because they are designed to handle production at bigger volumes and with shorter lead times. Additionally, they barely vibrate and deflect at all. Horizontal machining centers are better for cutting intricate undercuts and mold cavities because they make it simpler to remove chips from workpieces than vertical machining centers do. Large workpieces can be processed using horizontal machining centers because of their structural benefits. Simply put, workpieces can be manufactured in horizontal machining centers that are challenging or impossible to machine in vertical machining centers.
Application of Horizontal Spindle Machining Centers
Manufacturing industry
In the manufacturing industry components Manufactured are highly precision and the finishing of metal and non-metals and for machining of these components, HMC machines are widely used in the manufacturing industry. Parts like Casting pieces, types of machinery components, and single-double or multi-assembly components are manufactured in an HMC machine.
Die manufacturing
HMC is useful in complex die manufacturing, for example bottle, mask, hardware, glasses, injection molding etc mold die is easily manufactured in an HMC machine.
Automobile industry
Automotive parts are critical and complex in shape and it's easily manufactured by HMC machines. The cylinder head, crankcase, gearbox etc are manufactured in an HMC machine.
Machining Processes Executed by Horizontal Spindle Machining Centers
Drilling
Here, you use a drill bit to create holes of different forms in a workpiece. This can be center drilling, spot drilling, and deep hole drilling.
Milling
In this process, the cutting tool rotates around the workpiece shaping it as required. There are different types of milling operation you can perform such as face milling, slab milling, or end milling.
Tapping
With this method, you cut internal threads into a drilled hole. A tap rotates advancing into the hole.
Boring
When boring, you enlarge a pre-existing hole using a boring head or a single-point cutting tool.
Reaming
This finishing process allows you to enlarge and smoothen a hole's interior surface to high accuracy.
Profiling
Allows you to create complex shapes and contours on the workpiece edges.
Maintenance Points of Horizontal Spindle Machining Centers
Spindle motor quality
First of all, the quality of the horizontal machining center spindle motor itself is crucial. The spindle motors produced by small manufacturers do not come with warranties and may be damaged at any time. This unpredictability makes it essential to choose high-quality spindle motors from reputable manufacturers.
Cooling system problems
Horizontal machining center cooling system problems can lead to spindle motor overheating, which in turn exacerbates bearing wear and causes physical damage to the spindle motor. Therefore, it is important to ensure that the cooling system is functioning properly before use.
Operating system version
The version of the operating system used by the horizontal machining center or the imperfections in the system can result in speeds that do not meet carving requirements. This discrepancy leads to excessive carving resistance, ultimately damaging the engraving machine.
Antifreeze measures
Horizontal machining center frost protection is vital, especially in winter. Engraving machines are mechanical products, and in some regions, temperatures can drop dangerously low without proper anti-freezing measures, leading to potential spindle damage in the horizontal machining center's engraving machine.
Ensure Spindle Travel Range
Ensure that the machining content of the workpiece is completed within the travel range of the spindle.
Single Clamping Completion
Try to complete all the machining content in one clamping. When it is necessary to change the clamping point, take special care not to damage the positioning accuracy by changing the clamping point. If necessary, it should be stated in the process documents.
Fixture Bottom Surface Contact
The contact between the fixture bottom surface and the table should ensure that the flatness of the fixture bottom surface is between 0.01-0.02 mm and the surface roughness is not more than Ra3.2 um.
Minimize Fixture Parts
The fixture should have as few parts and high stiffness as possible.
Simplified Positioning
In order to simplify positioning and safety, the coordinate dimension of each positioning surface of the fixture should be relative to the machining origin.
Avoid Spatial Interference
For machining centers with interactive tables, the fixture should be designed to prevent spatial interference between the fixture and the machine due to the movement of the table, support, support, and rotation.
Open Fixture Design
The fixture should be as open as possible, and the spatial position of the clamping elements can be as low as possible. The mounting fixture should not interfere with the tool path of the working step.
Quick Dismantling
It can be dismantled in a short time and replaced by a fixture suitable for the new workpiece. Since the auxiliary time of the machining center is compressed for a small period of time, the loading and unloading of the support fixture must not take up too much time.
Directional Installation
In order to ensure that the installation orientation of the part is consistent with the workpiece coordinate system selected in the programming and the direction of the machine coordinate system, directional installation.
Frequently Asked Questions
Hot Tags: horizontal spindle machining center, China horizontal spindle machining center suppliers, VMC1890 CNC Masters, Vertical CNC Lathe Source, Horizontal CNC, Vertical and Horizontal Machining Centers, 56Y Turn milling Compound, Vertical Pin Center
Send Inquiry
