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4022Dragon Gate Five Axis

4022Dragon Gate Five Axis

The gantry five-axis machining centre is a high-precision, high-efficiency processing equipment widely used in the machining industry, especially in aerospace, shipbuilding, automotive, etc. It employs high-precision machining technology and advanced control systems to achieve high-precision processing of complex surfaces, ensuring processing accuracy and surface quality. Compared to traditional machining methods, it offers higher efficiency and better quality, completing multiple processes in one go, thus enhancing productivity and reducing costs. Additionally, it features good stability, high reliability, and easy operation. With continuous technological advancements, the application prospects of gantry five-axis machining centers are increasingly broad, becoming an indispensable part of industrial machining.

Dalian Second Machine CNC Equipment Group Co., Ltd: Your Professional 4022 Dragon Gate Five Axis Manufacturer!

 

 

We are a high-tech company specializing in the design, development, production, and sales of 5-axis CNC machining centers, 5-axis gantry machining centers, CNC inclined lathe production lines, and supporting production equipment. Currently, our company has approximately 300 employees, including a research and development team of about 20 and approximately 40 senior engineers. With the support of German technology, our products excel in high speed, efficiency, and precision. By using high-torque frameless direct drive motors, the A/C axis's structural design is more compact, integrating the motor rotor with the turntable rotation mechanism to significantly enhance transmission rigidity. We also equip with high-resolution circular grating encoders to ensure the turntable's transmission accuracy and stability. Considering industrial design elements and human-machine interaction, our products have an attractive appearance and reasonable operation layout, greatly improving the user experience.

 

Our Service
Fully understand customer needs, stand in the customer's position to truly recommend customers, customers demand products, as far as possible to reduce cost input for customers, so that customers maximize benefits.

 

Our Certificate
We have ISO9001, Advanced Work Unit Honor, and many patents.

 

Leading Technology
The company has a professional R&D team, dedicated to the technological innovation and upgrading of machine tools, to ensure that the products always maintain the leading position in the industry.

 

Reliable Quality
The company strictly abides by the product quality concept of "manufacturing excellent products and abiding by the quality assurance" to ensure that every machine tool that leaves the factory meets the high standard of quality requirements.

 

 
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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity. Y-axis adopts heavy roller slide, relatively elevated ball type More than 40% rigidity, provide higher cutting load and higher Service life.

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High rigidity and thick beam structure, effectively improve the shape of the rail cross-step beam, increase the distance, provide the best axis movement of the y axis True straightness and heavy cutting rigidity.

 

What is 4022 Dragon Gate Five Axis

 

 

The gantry five-axis machining centre is a high-precision, high-efficiency processing equipment widely used in the machining industry, especially in aerospace, shipbuilding, automotive, etc. It employs high-precision machining technology and advanced control systems to achieve high-precision processing of complex surfaces, ensuring processing accuracy and surface quality. Compared to traditional machining methods, it offers higher efficiency and better quality, completing multiple processes in one go, thus enhancing productivity and reducing costs. Additionally, it features good stability, high reliability, and easy operation. With continuous technological advancements, the application prospects of gantry five-axis machining centers are increasingly broad, becoming an indispensable part of industrial machining.

 

Advantages of 4022 Dragon Gate Five Axis
 

Structure advantages
The gantry five-axis machining center features a gantry structure, which provides sufficient rigidity and stability to withstand large cutting forces and vibrations, ensuring processing accuracy. It also offers ample processing space and flexibility for large, complex-shaped workpieces.

 

Technology level
Imported five-axis gantry machining centers maintain a leading position in technology, using advanced CNC systems, servo drives, and precision measurement technologies to achieve micron or even nanometer-level processing precision, meeting high-precision needs. By optimizing the machine structure, increasing spindle speed, and feed rate, they achieve efficient processing, reducing time and enhancing productivity.

 

Processing performance characteristics
The five-axis linkage capability allows simultaneous processing in five directions: three linear axes (X, Y, Z) and two rotational axes (A, C). This multi-axis design prevents tool interference with the surface being processed, ensuring consistent cutting conditions at all points on curved surfaces, thus achieving high-precision processing.

 

Automation and intelligence features
Equipped with automatic tool changing, it selects appropriate tools based on processing requirements, boosting efficiency and stability. Advanced CNC systems and programming software support complex CNC programming and simulation verification, offering convenience and flexibility.

 

Other features
Key components like the bed, worktable, columns, and crossbeams are made from high-quality materials, providing sufficient mass and rigidity. This enhances the machine's anti-vibration performance and dynamic precision, ensuring stable and reliable processing. Its broad application range enables processing of various complex shapes, widely used in aerospace, automotive manufacturing, mold making, energy equipment, and more.

 

Applications of 4022 Dragon Gate Five Axis
 

Aerospace field

Requires high precision and performance for components, the gantry five-axis machining center meets this need with its ability to process complex, high-precision parts.

Mold processing

Molds, vital for industrial production, directly affect product quality. The gantry five-axis machining center enables high-precision, efficient mold processing.

Medical devices

Often require precise surface and small part processing; the gantry five-axis machining center satisfies these high-precision, high-efficiency demands.

Automotive manufacturing

In automotive production, it processes molds and engine parts, playing a crucial role with its high-precision equipment.

Industrial production

Encompasses metal molds, acrylic processing, wooden models, mechanical parts, all relying on machining centers.

Cultural and artistic items

Includes processing complex art pieces like sculptures and decorations.

 

4022 Dragon Gate Five Axis Machining Center Maintenance Guide
3018 Gantry Machining Center Cnc

Regular Cleaning
Regularly clean the gantry five-axis machining center, including metal components, electronic components, and hydraulic oil circuits inside and outside the machine. Avoid inhaling dust and oil impurities into the machine's interior and air intakes, especially clean the tool table and cutting area.

 

Lubrication Maintenance
Regularly apply lubricating oil to sliding parts to ensure smooth movement between components. Check lubrication points promptly, regularly clean the lubrication system, and replace lubricating oil. Ensure the quality of lubricating oil meets machine requirements, strictly adhere to point lubrication and regular oil change requirements for effective lubrication.

 

Maintaining Machining Precision
Accumulated errors between parts can affect machining precision and stability. To ensure precision, regularly calibrate the machine using a coordinate measuring machine to check parameters like axis error, repeatability, straightness, parallelism, and roundness for timely adjustments.

Electrical Maintenance
Regularly check electrical components such as cards, drivers, and motors for proper function. Inspect and clean terminal connections and wiring to prevent dust accumulation or rusting. Avoid interference between electrical and hydraulic components and implement protective measures.

 

Optimize Maintenance Plan
Adopt a computerized maintenance plan managed by professionals, conducting regular inspections and repairs. The maintenance plan should list equipment parameters and maintenance items to maximize production capacity, reduce machine damage, and enhance efficiency.

4022Dragon Gate Five Axis

 

 
Frequently Asked Questions

 

Q: What is a gantry five-axis machining center?

A: Five Axis Machining Center, FMV series, composed of advanced technologies & high quality machine structure, is capable of handling various applications in 5 axis simultaneous machining with expandable, compact design and at favorable price.

Q: What are the advantages of using a gantry five-axis machining center?

A: The advantages of 5-axis machines include high precision and accuracy, fast production speeds, fewer machine setups, the ability to produce complex geometries, enhanced surface finishes, and improved drilling processes.

Q: What types of materials can be processed with a gantry five-axis machining center?

A: Versatility: Gantry five axis machining center provides versatility in terms of material types and size. They can be used to machine a wide range of materials, including metals, plastics, composites, and advanced materials.

Q: What industries commonly use gantry five-axis machining centers?

A: We have some of the industry's largest and most diverse 5-Axis CNC machine tools for applications in the aerospace, automotive, construction, agriculture and energy industries.

Q: What is the difference between a three-axis and a five-axis machining center?

A: A 3-axis CNC and 5-axis CNC differ in their ability to orient and move the cutting tool along multiple axes. A 3-axis CNC machine is capable of moving its cutting tool along the X, Y, and Z axes. A 5-axis machine, on the other hand, can move the cutting tool along the X, Y, Z, A, and B axes.

Q: What is the role of the A and C axes in a gantry five-axis machining center?

A: The A axis tips the part and the C axis rotates the part. Depending on the machine builder, the tipping axis could also be labeled B if it tips the part about the machine Y axis.

Q: How does the accuracy of a gantry five-axis machining center compare to other CNC machines?

A: Innovative Technologies 5-Axis Gantry Type Machining Center
Accuracy, cutting feedrate and table load capability of FMV series is superior than other machines in comparable level.

Q: How often should the machine be calibrated?

A: While there is no standard for how often you need your equipment calibrated, most people use their best judgment. Do you have an important project coming up where your measurements must be accurate? Then my suggestion would be to calibrate it before you start. Otherwise, Annually or Bi-annually works for most people.

Q: Can a gantry five-axis machining center process composite materials?

A: Vision Wide manufactured this gantry 5 axis cnc machine to shorten tool displacement travel and cutting process effectively and extend tool life and offer the best choice for composite angle machining.

Q: What is the role of simulation software in operating a gantry five-axis machining center?

A: Advanced simulation software predicts potential collisions and allows operators to make necessary adjustments before actual machining.

Q: Is it possible to retrofit an existing machine into a gantry five-axis setup?

A: Retrofitting an existing machine into a gantry five-axis setup is technically possible but challenging and costly. It involves significant modifications to the machine's structure, control systems, and software. Retrofitting may not always achieve optimal performance compared to purpose-built machines.

Q: How do you ensure precision in complex part manufacturing with a gantry five-axis machining center?

A: To ensure precision in complex part manufacturing, use high-quality tools and maintain them properly. Calibrate the machine regularly and use advanced CNC software for precise programming. Monitor environmental conditions like temperature and humidity, as they can affect accuracy.

Q: What are some common applications for gantry five-axis machining centers in aerospace?

A: Common applications in aerospace include machining turbine blades, engine components, structural parts, and other critical components that require high precision and complex geometries. These applications benefit from the multi-axis capabilities of gantry five-axis machining centers.

Q: How do different brands of gantry five-axis machining centers compare?

A: Different brands vary in terms of build quality, technology, features, and price. Leading brands often provide advanced technology, better performance, and higher reliability, but at a higher cost. Less well-known brands might offer more affordable options but with potentially compromised features or support.

Q: What after-sales support should you expect when purchasing a gantry five-axis machining center?

A: Expect comprehensive after-sales support, including installation, training, maintenance, spare parts availability, and technical assistance. Reputable manufacturers offer warranty packages and dedicated service teams to ensure long-term machine performance and customer satisfaction.

Q: How does temperature control affect the performance of a gantry five-axis machining center?

A: Temperature control is crucial as fluctuations can cause thermal expansion or contraction of the machine and workpiece, affecting precision. Stable temperature conditions help maintain consistent machining accuracy and prolong tool life.

Q: What are the most critical settings for optimizing a gantry five-axis machining center?

A: Critical settings include tool path optimization, feed rate adjustments, spindle speed, and proper clamping of workpieces. Ensuring accurate calibration of the machine's axes and using appropriate cutting parameters for the material being processed are also essential.

Q: How does tool life vary with different materials processed on a gantry five-axis machining center?

A: Tool life varies significantly based on the material being processed. Harder materials like titanium or Inconel wear out tools faster compared to softer aluminum or plastics. Proper tool selection, coating, and cutting parameters are crucial for maximizing tool life. Different materials require different types of cutting tools; for instance, carbide tools are generally suitable for machining harder materials such as titanium and Inconel due to their high hardness and heat resistance. Additionally, advanced coatings like Titanium Aluminum Nitride (TiAlN) can provide better thermal stability and reduce friction, thereby extending tool life. Optimizing cutting parameters, such as feed rate, spindle speed, and depth of cut, is essential to balance productivity and tool longevity. Regular monitoring and maintenance of cutting tools, along with the use of coolants or lubricants, also play a vital role in preserving tool integrity and ensuring consistent machining performance.

Q: How do you balance speed versus accuracy on a gantry five-axis machining center?

A: Balancing speed and accuracy involves optimizing the machining parameters such as feed rates and spindle speeds. Using advanced control systems and software helps achieve this balance without compromising either speed or accuracy.

Q: What future trends can we expect in the development of gantry five-axis machining centers?

A: Future trends include integration of AI and machine learning for predictive maintenance and process optimization, advancements in automation and robotics, enhancements in material handling systems, and the development of more energy-efficient and faster machines with improved accuracy and reliability.

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