Horizontal CNC Lathe 6180
Horizontal CNC lathe is a kind of mechanical processing equipment, mainly used for horizontal turning and milling form of workpiece processing. It combines mechatronics design and is characterized by beautiful appearance, reasonable structure, versatility and easy operation. This kind of lathe is able to realize automatic control and carry out the machining of internal and external circle, end face, grooving, arbitrary taper, sphere and metric and imperial threads, tapered threads and other processes of many kinds of parts, which is especially suitable for mass production. The CNC system can be configured with a standard RS232 interface, enabling the machine to enter the DNC system. In addition, the bed guideway of the horizontal CNC lathe adopts the super audio quenching technology, which has high wear resistance and high precision, and the spindle system has advanced structure, smooth speed and high cutting performance.
Why Choose Us
Our Service
Fully understand customer needs, stand in the customer's position to truly recommend customers, customers demand products, as far as possible to reduce cost input for customers, so that customers maximize benefits.
Our Certificate
ISO9001, advanced work units, various patents.
Leading Technology
The company has a professional R & D team, dedicated to the technological innovation and upgrading of machine tools, to ensure that the products always maintain the leading position in the industry.
Reliable Quality
The company strictly abides by the product quality concept of "manufacturing excellent products and abiding by the quality assurance" to ensure that every machine tool that leaves the factory meets the high standard of quality requirements.
What is Horizontal CNC Lathe 6180
Horizontal CNC lathe is a kind of mechanical processing equipment, mainly used for horizontal turning and milling form of workpiece processing. It combines mechatronics design and is characterized by beautiful appearance, reasonable structure, versatility and easy operation. This kind of lathe is able to realize automatic control and carry out the machining of internal and external circle, end face, grooving, arbitrary taper, sphere and metric and imperial threads, tapered threads and other processes of many kinds of parts, which is especially suitable for mass production. The CNC system can be configured with a standard RS232 interface, enabling the machine to enter the DNC system. In addition, the bed guideway of the horizontal CNC lathe adopts the super audio quenching technology, which has high wear resistance and high precision, and the spindle system has advanced structure, smooth speed and high cutting performance.
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Advantages of Horizontal CNC Lathe
High adaptability: One of the significant advantages of horizontal CNC lathe is high adaptability. When replacing the machined workpiece, only the machining program needs to be rewritten without changing the hardware of the mechanical part and control part, so that a new workpiece can be machined. This feature facilitates the mass production of workpieces with complex shapes.
High machining accuracy: Since the CNC lathe drives the ball screw through the motor, there is no gap in the transmission process, and it is controlled by the machining program, which avoids the error caused by manual operation, and it can also automatically compensate for the error caused by the tool wear and so on, so the machined workpiece has high accuracy and good quality. High machining efficiency: the machined workpieces are of high precision and good quality.
High machining efficiency: When machining the workpiece, you can use the automatic measurement function to automatically compensate for errors caused by tool wear and reduce unnecessary waste in the machining process. And when processing large quantities, the operator can operate at least two CNC lathes, thus improving the processing efficiency.
Reduce labor intensity: Modern CNC lathes use hydraulic chucks, which can easily adjust the clamping force, and are usually equipped with rotary tool holders, which can automatically change the tool in the machining process and continuously process multiple processes. This reduces the labor intensity of the operator.
Wide range of machining: Horizontal CNC lathes can process materials such as unhardened steel, cast iron, and non-ferrous metals, as well as hardened steel, various cutting tools, cemented carbide, and other high hardness materials. In addition, by changing the application software, the function of processing one part can be easily changed to another within a certain range, which significantly shortens the equipment adjustment and production preparation time in the production of multiple varieties.
Horizontal CNC Lathe Main Components
Bed
Horizontal CNC lathe bed is the basic part of the whole machine tool, generally using the whole casting structure, with high strength and high rigidity. The bed is divided into machine base, bed base, bed box and guideway, machine base and base with four mounting bolts, the bed box can be firmly fixed in the machine base.
Spindle box
Spindle box is the core part of the horizontal CNC lathe, including the spindle, spindle box shell, spindle drive mechanism. The main role of the spindle box is to drive the tool to rotate and complete the workpiece processing.
Feed box
Feed box is another important part of horizontal CNC lathe, through the feed motor drive screw drive to realize the feed movement. The feed box includes feed shaft, feed screw, feed guide, feed servo motor and so on, which ensures the efficient machining of horizontal CNC lathe.
Tool holder
Tool holder is an important part to realize the position and movement of the tool, which is one of the main accessories on the horizontal CNC lathe, including tool holder base, tool holder base, tool holder lifting mechanism and bracket. The tool holder can realize the functions of quick tool change, switching machining program and automatic compensation.
Hydraulic system
Hydraulic system is an important auxiliary equipment on the horizontal CNC lathe, mainly composed of hydraulic pumps, hydraulic cylinders, pipelines, valves and so on. The hydraulic system can provide the necessary force and pressure for the horizontal CNC lathe.
Horizontal CNC Lathe Guideway Type
Linear guideway
Linear guideway is a common type of guideway, using direct contact between the slider and the guideway, which can realize high-speed movement and precision machining. Linear guideways are suitable for areas such as small machine tools and high-speed cutting equipment. Linear guideways for modern CNC lathes are widely used in a variety of high-end automated machining areas.
The main features of linear guide rail include the following aspects:
• Lightweight: The structure of the linear guideway is relatively simple, and the design is relatively lightweight.
• High precision: The linear guide adopts the structure of direct contact, small sliding area, so it has high precision.
• High speed: The linear guide has a low coefficient of friction and small friction loss, so it can realize high-speed movement.
Rolling guide
Rolling guide is a type that uses rolling to realize the sliding of the guide, compared with linear guide, it has a higher load capacity and is suitable for heavier equipment such as large CNC lathes and machining centers. Rolling guideways for modern CNC lathes are widely used in aerospace, automotive parts, molds and other manufacturing areas.
The main features of rolling guide include the following:
• Strong load capacity: Rolling guide adopts the rolling mode of motion, due to the rolling friction is small, so it can withstand a larger load.
• Long life: The rolling guide's balls have a long life and do not require frequent maintenance.
• Wear-resistant: The rolling guide's ball is made of high hardness material, which has good wear-resistant performance.
Horizontal CNC Lathe Operation Process
• Check the environment around the machine tool to make sure there are no obstacles and sundries to ensure the normal operation of the machine tool.
• Check whether the power supply and gas source of the machine is normal to ensure that the machine can start normally.
• Check whether the parameters and programs in the CNC system are correct to ensure that the machine can run normally according to the preset program.
• repare tools and fixtures, and determine the tools and materials required for machining.
• Turn on the power of the machine, start the CNC system and carry out the system initialization operation.
• Input the program required for machining, carry out program verification and simulation machining to make sure the program is correct.
• According to the machining needs, adjust the parameters of the machine tool and tool compensation to ensure the machining accuracy and quality.
• Prepare workpieces and tools for manual tool setting and tool compensation adjustment.
• Start the automatic machining mode, put the workpiece into the fixture to ensure the correct position of the workpiece.
• Adjust the machining speed and feed speed, and adjust the parameters at any time according to the machining needs.
• Monitor the machining process, adjust the parameters or change the tool in time to ensure the machining quality and efficiency.
• After machining is completed, take out the workpiece for inspection and record.
• Regularly check and maintain the machine tool to ensure the normal operation and accuracy of the machine tool.
• Backup and update the CNC system to ensure the stability and safety of the system.
• Inspect and repair the tools and fixtures, and replace the damaged parts in time.
• Clean and classify the machining wastes, and keep the environment around the machine tool tidy.
• Turn off the power of CNC system and machine tool, and carry out system shutdown and maintenance.
• Clean and maintain the machine to ensure the accuracy and service life of the machine.
• Check and organize the machining records, and repair or scrap the unqualified workpieces.
• Check and organize tools and fixtures to ensure that you can quickly find the tools you need the next time you use them.
• In the operation process, must always pay attention to safety to avoid accidents.
• Observe the environment around the machine to avoid debris and obstacles affecting the normal operation of the machine.
• During machining, the correct tools and fixtures must be used to avoid safety accidents caused by improper use.
• When the machine tool is faulty or abnormal, it must be stopped and inspected immediately to avoid causing more damage.
Maintenance of Horizontal CNC Lathe
Daily maintenance
• Check whether the lubrication system, cooling system and pneumatic system work normally before starting the machine daily.
• Regularly check the electrical parts, including motor, cable, control cabinet, etc., to ensure that there is no damage, no looseness, no poor contact.
• Observe the running status of the CNC lathe, if there is any abnormal sound, vibration or temperature rise, etc., it should be stopped in time for inspection.
• After the work is finished, clean up the working table, guide rail, fixture, etc., remove chips, oil and other debris to keep the equipment clean.
Regular maintenance
• Clean and lubricate the guide rail, screw and other key parts regularly.
• Check the transmission system, including gears, bearings and other parts for wear and tear, and replace damaged parts in time.
• Perform maintenance and upkeep of the electrical parts, including replacing aging cables, cleaning the dust inside the control cabinet, and so on.
• Check and maintain accessories and auxiliary equipment to ensure normal operation and meet production requirements.
Preventive maintenance
• Regularly carry out precision inspection and calibration of the CNC lathe to ensure that the machining precision meets the production requirements.
• Regular inspection and replacement of wearing parts to avoid damage affecting equipment operation.
• Regular inspection and maintenance of critical parts such as cooling system and lubrication system to prevent equipment downtime due to failure.
• Predict possible failures through data analysis and monitoring, and intervene and repair in advance.
Our Factory
The company is committed to the design, research and development, production and sales of five-axis CNC machining center, five-axis gantry machining center, CNC inclined car production line and supporting production equipment, with a total of about 300 employees, about 20 R & D design team, and about 40 senior engineers. With rich experience in designing customized special aircraft solutions for customers, we can realize the production needs for rapid processing of various special complex workpieces, which greatly improves the production efficiency and capacity.
With the blessing of German technology, the company has achieved high-speed, efficient and high-precision product performance of the five-axis machining center. The rigidity and earthquake resistance have been greatly improved. A/C axis are equipped with large torque frameless direct drive motor, compact structure design, motor rotor and rotary table rotary mechanism integration, with excellent transmission rigidity. And with a high resolution circular grating encoder, to ensure the transmission accuracy and stability of the turntable. Combined with industrial design elements and human-machine interaction considerations, the overall appearance design is beautiful and clean, reasonable operation position layout, improve human-machine interaction experience.
With high quality product performance, professional technical support and timely after-sales service, the company has been highly recognized by customers at home and abroad. The application fields of the machine produced by the company are diversified, such as impellers, exquisite molds, medical devices, auto parts, aerospace parts, die casting, military parts, new energy and other industries. The company has kept pace with The Times and set up a big data operation team to efficiently integrate industrial chain resources and realize the rapid matching and docking of upstream and downstream factories, which will subvert the traditional business model and lead the entire industry into the era of big data. Think of what customers think, urgent customers, to solve problems for customers, is the team's eternal purpose of service.
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